API fabricator using a Holz-Her panel saw with dust collection to cut a sheet of white acrylic.

Cut-to-Size Plastic Panels, Prepared for Fabrication and Installation

We supply precision cut-to-size plastic panels for builders, designers, and production teams who need clean dimensions, consistent hole patterns, and predictable lead times. Order simple rectangles or fabrication-ready panels with drilled holes, countersinks, radiused corners, CNC cutouts, and edge finishing. Send what you have—sketch, drawing, or CAD—and we’ll respond quickly with feasibility and pricing.

Request a Cut-to-Size Quote

Fastest response: sales@archplastics.com | 707-765-9898
Ship-to address and quantity help us quote quickly.

Precision cut-to-size panels from stocked sheet

  1. Hole patterns, drilling, countersinks/counterbores

  2. CNC routing for cutouts, radiused corners, and repeatable shapes

  3. Edge finishing options based on application and visibility

  4. Protective film handling, labeling, and part identification

  5. Packaging and shipping coordination when panels must arrive perfect

Cut-to-Size Panel Examples

Panels shown here range from simple cut parts to fabrication-ready components with hole patterns, cutouts, and detailed edge finish requirements.

Services Available for Cut-to-Size Panels

Precision cut-to-size from stocked sheet

Best for: fast turn panels, consistent dimensions, repeat orders
We cut panels to exact dimensions from stocked sheet goods. This is the right option when you need clean, consistent parts without waiting for full fabrication.

You receive:

  • Panels cut to specified length and width

  • Repeatable output for reorders and multi-panel sets

  • Masking applied to protect surfaces during transit

Request a Cut-to-Size Quote

Hole patterns, drilling, and countersinks


Best for: mounting, standoffs, brackets, assemblies, and install-ready panels
We add drilled patterns and countersinks/counterbores when parts must assemble cleanly or install without field modification.

You receive:

  • Drilled hole patterns with consistent spacing

  • Countersinks/counterbores when required

  • Panel sets that align during assembly

Set Up a Drawing Review Meeting

CNC routing for cutouts, radiused corners, and repeatable shapes

Best for: cutouts, vents, access openings, complex perimeters, repeated parts
If your panel is more than a rectangle, CNC routing gives predictable geometry and cleaner repeatability.

You receive:

  • CNC cutouts and shaped edges

  • Radiused corners and consistent profiles

  • Repeatable parts across runs

CNC Routing Services & Examples

Edge finishing options

Best for: exposed edges, customer-facing panels, premium installs
Edge treatment should match the application. We’ll recommend the right finish level based on visibility, handling, and performance requirements.

You receive:

  • Edge prep appropriate for the application

  • Finish consistency across panel sets

  • Clear expectations for what “finished edge” means on your geometry

Our Edge Finishing Options

Panel Glue Ups & Additive Manufacturing


Best for: clients that need more than “just panels” and require additive manufacturing services or 3D assemblies.

You receive:

  • Design for manufacture & value engineering assistance

  • An experienced team of cnc operators and plastic fabricators

  • Logistics coordination to ensure items arrive safely and on time

Set Up a Drawing Review Meeting

Small and Large Format Plastic Thermoforming

Best for: panels that require curved or organic geometry in one-off or large volume quantities.

You receive:

  • Precision moulds created inhouse for formed panels to exacting tolerances

  • Repeatable parts at any quantity

  • Large format thermoformed panels up to 51” x 121” in size

Learn More About Thermoforming

Materials We Cut and Prepare

We regularly supply cut-to-size panels in acrylic (PMMA), polycarbonate, HDPE, UHMW, PVC, ABS, and other sheet goods based on performance needs like clarity, impact resistance, wear, chemical exposure, and finish requirements.

What We Need to Quote Cut-to-Size Panels

  • Material type (or performance requirement if you’re unsure)

  • Thickness

  • Finished panel dimensions (or drawing/CAD)

  • Quantity per size

  • Hole patterns and cutouts (if applicable)

  • Edge finishing requirement (if exposed)

  • Protective film preference (leave on, remove, partial)

  • Ship-to city/state and timeline

Email for fastest response: sales@archplastics.com | 707-765-9898

FAQs

Do you sell full sheets as well as cut-to-size panels?
Yes. We supply full sheets and cut-to-size panels depending on what your project needs.

Can you match hole patterns across multiple panels and reorders?
Yes. Provide a drawing or CAD and we’ll keep outputs consistent so future runs match.

What file formats do you accept?
Send what you have. PDF drawings, sketches with dimensions, and CAD files are all workable.

Can you add cutouts and radiused corners?
Yes. CNC routing is available for cutouts, radiused corners, and repeatable shapes.

Do you ship panels nationwide?
Yes. We can coordinate packaging and shipping based on panel size, finish sensitivity, and delivery requirements.

Ready to get panels cut and prepared?

If your panels need to arrive clean, consistent, and ready to assemble or install, send your sizes and quantities and we’ll respond with clear next steps.

sales@archplastics.com | 707-765-9898 | Mon–Fri 9am–5pm

Request a Cut-to-Size Quote